NIFTEM
NIFTEM Logo
National Institute of Food Technology Entrepreneurship and Management An Institute of National Importance, Kundli, Sonipat, Haryana

PILOT PLANTS

In order to encourage entrepreneurship and develop the technically competent manpower for food processing and production of value added products, NIFTEM has setup food processing pilot plants equipped with a range of cutting-edge equipment and food processing / production lines to perform various types of unit operations.

Image placeholder - NIFTEM Pilot Plant Central Licensee

Services Offered by NIFTEM Pilot Plants

Business incubation for start-ups and budding entrepreneurs.

Customized training and demonstrations of equipment operation to potential entrepreneurs.

Development of new products and processes; and upscaling them to industry level.

Facilitating production trials for optimization of inputs; product quality; efficient production and assessment of cost.

Commercial production of food products by incubates and entrepreneurs who are just starting up.

Identify areas for improvement in output capacity, energy saving, and waste and carbon foot-print reduction in food start-ups and MSMEs, and extend necessary support and guidance.

Production Trials / Development of New Products or Processes

Startups, Entrepreneurs and any Industries interested in production trials / development of novel and innovative products, and upscaling of technologies to industry scale, please write to us, chairmanpilotplants@gmail.com

NIFTEM Pilot Plants works out to be economic for optimization of inputs; product quality; efficient production and conducting trials for assessment of cost.

Commercial Production on Monthly License Basis

NIFTEM Pilot Plants facilities are offered on monthly license basis to incubatees and entrepreneurs who are just starting up for commercial production of food products.

Training Programmes

A. Regular Training Programmes

4-weeks Training programmes on Food Technology Entrepreneurship Development are conducted to pre-final year and undergraduate students of Food Technology / Agricultural Engineering or equivalent in June, July and December months. For more information, click here.

If similar training programmes needs to be arranged for more than 15 students in other months, please write to us, chairmanpilotplants@gmail.com

B. Customized Training Programmes

SHGs, FPCs, progressive farmers, group of students and any potential entrepreneurs interested in any customized training to develop and strengthen specific skills and abilities in food processing and production of value added products, please write to us, chairmanpilotplants@gmail.com

Here is a list of various hands-on trainings on the production of value added products from millets, dairy, fruits and vegetables, mushroom, traditional sweets, snacks and savory foods offered by Pilot Plants. Click here.

Technical Competency Development Programmes

Programmes on operation, adjustments, servicing and maintenance of advanced food processing machines such as IQF, CAS and MAP, Cold storage, Ripening chamber, Spray dryer, Extruders, Dryers and Evaporators for food plant operators and executives.

Technical Gap Analysis and Handholding

We extend support and guidance for process improvements, energy saving, and waste and carbon foot-print reduction in food industries, food start-ups and MSMEs.

We offer guidance on establishment of Food Processing Plants, with utilities and accessories for the efficient production of value added products.

Facilities in Pilot Plants

1. Ready to Eat (RTE) Food Products Pilot Plant

Process Lines

  • Twin screw extruded flakes, puffed and core filled products
  • Rotary head extruded kurkure type snacks
  • Fruits and nuts /cereal / nutri bar
  • Burger patty and nugget
Sl. No. Equipment Capacity
1Air puffing machine50-60 kg/h
2Multi head automatic granules packaging machine20 Packets/min
3Liquid packaging machine60 Packets/min
4Ribbon blender100-200 kg/h
5Screw conveyor100-200 kg/h
6Twin screw extruder100-200 kg/h
7Five layer continuous dryer100-200 kg/h
8Cooking machine100-200 kg/h
9Seasoning machine (Double roller flavoring machine with oil/ sugar sprayer)100-200 kg/h
10Flaking mill100-200 kg/h
11Essential accessories: multi-functional shaper, core filler, core filling dies-
12Vertical mixer100-200 kg/h
13Rotary head extruder100-200 kg/h
14Tumble sifter100-200 kg/h
15Seasoner (Single roller flavor machine)100-200 kg/h
16Sugar boiling pot100-150 kg
17Mixing machine100-150 kg/h
18Ascension conveyor100-150 kg/h
19Automatic cut and form machine100-150 kg/h
20Packaging machine100-150 kg/h
21Burger machine100 kg/h
22Battering machine100 kg/h
23Breading Machine100 kg/h
24Flouring machine100 kg/h

2. Bakery Products Pilot Plant

Process Lines

  • Bread / bun / rusk
  • Cookies / muffin / puff / pastries / cakes
Sl. No. Equipment Capacity
1Flour sifter cum siever100-200 kg/h
2Spiral mixer with detachable & one extra bowl200 kg/h
3Bowl tilter with lifter200 kg/h
4Dough divider, dough division range: 100-1000 g200-2000 pieces/h
5Bun divider, dough division range: 30-300 g600-7000 pieces/h
6Rounder for bread / rusk, dough rounding range: 100-1000 g200-2000 pieces/h
7Intermediate proofer200-2000 pieces/h
8Dough molder, dough weight range: 100-1000g200-2000 pieces/h
9Final proofer, temperature: upto 40⁰C, RH: upto 90%-
10High speed slicer200-2000 pieces/h
11Rotary oven with rack, gas and electric, single trolley 25 shelves-
12Planetary mixer with batter lifting pump150 kg/h
13Cake depositor having 6 dropping points, weight: 50-500 g150 kg/h
14Cookies wire cut & dropping machine150 kg/h
15Dough sheeter and cutting system, minimum thickness 1 mm150 kg/h
16Bread stick machine, Imported / Indian, thickness: 5-30 mm25-50 kg/h
17Croissant molding2000 pieces/h
18Center filling machine / injector moulding25-40 kg/h
19Center filling machine / injector moulding5-50 kg/h
20Donut machine with fryer440 pieces/h
21Cream cooker30 L
22Water chiller, 5000 L110 L/h
23Water dozer50 L/h
24Walk–in cold room, 2.5 m x 2.5 m x 2.5 m-
25Packaging machine30-80 Pouches/min.
26Fully automatic horizontal flow wrap machine30-80 Pouches/min.

3. Fruits and Vegetables Processing Pilot Plant

Process Lines

  • Pulps, purees, juices, squash, cordial and formulated beverages
  • Jams, jellies and marmalades
  • Fruit bars and fruit candy
  • Frozen foods
  • Concentrates and spray dried products
  • Storage and ripening facilities for fruits and vegetables
# Equipment Capacity
1Steam jacketed boiling pan500 L
2Multi effect falling film evaporator100 kg/h
3Pulper100 kg/h
4Juice extractor100-200 kg/h
5Screw press100-200 kg/h
6Colloid mill100 L/h
7Homogenizer200 L/h
8Batch mixing tank500 L
9Steam jacketed syrup making tank500 L
10Bottle washer20 bottles/min.
11Bottle filling machine20 bottles/min.
12Coring and peeling machine0.3-1.0 MT/h
13Slicing machine100 kg/h
14Cubing machine100 kg/h
15Bottle capping machine10 bottles/min.
16Bottle crimping machine10 bottles/min.
17Bottle labeling machine20 lables/min.
18Plate and frame filter press100 kg/h
19Sparkler filter100 L/h
20Plate heat exchanger200 L/h
21Autoclaves150 kg
22Pouch filler10 Pouches/min. (500 mL in each pouch)
23Form-fill-seal machine10-20 Pouches/min. (500 mL in each pouch)
24Can reformer
25Can filler10 Cans/min.
26Can seaming machine10 Cans/min
27Conveyor belt12 ft length, 2ft width
28Tray dryer100 kg/h
29Spray dryer65 kg/h
30IQF plant100 kg/h
31Plate freezer100 kg/h
32Prefab walk in chiller2.0 MT
33MA/CA cold storage1.0 MT
34Ripening chamber550 L

4. Meat and Poultry Processing Pilot Plant

Process Lines

  • Cured meat products
  • Comminuted / emulsified meat products
  • Coated meat products
  • Roasted meat products
  • Reconstructed products
  • Traditional meat products
Sl. No. Equipment Capacity (FG)
1Automatic mixer grinder/mixer75 L/batch (Hopper capacity)
2Hydraulic filler, stuffer (vacuum)200 kg/h
3Link cutters100 kg/h
4Ham cooker35 kg/batch
5Forming line, portioning machine100-200 kg/h
6Injector500 kg/h for whole bird or big pieces of meat
7Tumbler100 kg/batch
8Heavy duty automatic slicer100-200 kg/h
9Ice maker1500 kg/24 h at ambient condition
10Gas flushing machine7-20 trays/min.
11Stewing, cooking range, broiling, frying, roasting machines5 kg or L/batch
12Metal detector3 feet x 1½ feet tunnel
13Band saw-
14Chiller2 MT
15Cold store ( -18°c)8 MT
16Blast freezer (-18 to -25°c)500 kg/batch
17Bowl cutter40 L
18Meat skewer machine200 skews/h

5. Milk and Dairy Products Pilot Plant

Process Lines

  • Liquid milk processing (cream separator, homogenizer and FFS machine)
  • Ice-cream production (with automatic cup filling machine)
  • Paneer production (with pneumatic press)
  • Flavored milk preparation (bottle filling, sterilization)
  • Butter production
  • Ghee production (with FFS machine)
  • Dahi preparation (with automatic cup filling machine)
  • Shrikhand preparation
  • Membrane filtration unit
Sl. No. Equipment Capacity
1Platform type milk weighing machine1000 L
2Dump tank- Stainless steel1000 L
3Duplex inline filter1000 L/h
4Milk chiller (plate type)1000 L/h
5Raw milk storage tank1000 L
6HTST pasteurizer1000 L/h
7Cream separator1000 L/h
8Milk homogenizer1000 L/h
9Skim milk storage tank1000 L
10Cream balance tank250 L

6. Traditional Food Products Pilot Plant

Sl. No. Equipment Capacity
1Automatic sheeting and die cutting machine800-1200 Pieces/h
2Semi-sheeter machine50-60 kg/h
3Automatic papad drying machine1-15 kg/h
4Auto farsan namkin machine with fryer100-200 kg/h
5Batch fryer5 L
6Auto peeling machine200 kg/h
7Auto chips cutting machine200 kg/h
8Auto hydro dryer machine200 kg/h
9Atta blending Machine10-12 kg/h
10Pulveriser machine for spices10-80 kg/h
11Pulveriser machine for flour10-40 kg/h
12Auto heating mixing machine50 L
13Heavy duty wet grinder5 L
14Gravy making machine10-150 kg
15Automatic gulla cutting and rounding machine2000 Pieces /h
16Automatic laddu making machine2000 Pieces /h
17Semi-automatic chakli making machine40-80 kg/h
18Dosa making machine350-400 Pieces /h
19Vada making machine600-800 Pieces /h
20Idly steamer100 Pieces/batch
21Hydraulic tablet pressing machine1200 Tablets/h
22Pop corn machine with electrical heating system250 g/batch

Cost of Equipment and Processing Lines

For initial cost of equipment and processing lines, please click here. This is presented with a view to estimate the cost of establishing process lines in food processing industries, calculation of the cost of production of processed and value added food products, and assessment of the cost of taking over the machinery on monthly license basis.

For more details, please contact NIFTEM Pilot Plant Committee

All activities and initiatives of the NIFTEM Pilot Plants are implemented through a technical committee, Pilot Plant Committee, comprising of a Chairman and Faculty Incharges of individual pilot plants as members. The Manager (Pilot Plants) executes all the initiatives taken by the NIFTEM Pilot Plants Committee.

Contact Details

# Name Details
1
Prof. Prassana Kumar G.V.
Chairman, NIFTEM Pilot Plant Committee
2
Aditya Sharma
Manager, NIFTEM Pilot Plant
3
Dr. Ankur Ojha
Faculty In- Charge RTE & Traditional Food Products Pilot Plant
4
Er. Anand Kishore
Faculty In- Charge Bakery Products Pilot Plant
5
Dr. Sunil Parik
Faculty I/C Fruits and Vegetable Processing Pilot Plant
6
Dr. Prarbdh Badgujar
Faculty In- Charge Meat & Poultry Processing Pilot Plant
7
Er. Nitin Kumar
Faculty In- Charge Milk & Dairy Products Pilot Plant

Gallery

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